- Standard Configuration
- Accurate optical positioning system
- Four way light source is adjustable, light intensity is adjustable, light is uniform, and image acquisition is more perfect;Good identification (including uneven mark points), suitable for tinning, copper plating, Gold plating, tin spraying, FPC and other types of PCB with different colors.
- Intelligent squeegee system
- Intelligent programmable setting, two independent direct motors driven squeegee, built-in precise pressure control system.
- High efficiency and high adaptability
- The new wiping system ensures full contact with the stencil; three cleaning methods of dry, wet and vacuum, and free combination can be selected; soft wear-resistant rubber wiping plate, thorough cleaning, convenient disassembly, and universal length of wiping paper.
- HTGD Special PCB thickness adaptive system
- The platform height is automatically calibrated according to PCB thickness setting, which is intelligent, fast, simple and reliable in structure.
- Printing axis servo drive
- The scrape Y axis adopts servo motor drive through screw drive, to improve accuracy grade, soperational stability and extend thee service life, to provide customers with a good priting control platform.
- 2D solder paste printing quality inspection and SPC analysis
- The 2D function can quickly detect the printing defects such as offset, less tin, missing printing and connecting tin, and the detection points can be increased arbitrarily; SPC software can ensure the printing quality through the sample analysis machine CPK index collected by the machine.
- Options Configuration
- Automatic tin filling function
- Automatically add solder paste at fixed time and fixed point to ensure the quality of solder paste and the amount of solder paste in the steel mesh. In order to ensure that customers can carry out quality stability and long-term continuous printing, improve productivity.
- Automatic dispensing function
- According to different printing process requirements, after printing, the PCB can be carry out accurate dispensing. tin dispensing, ine drawing, filling and other functional operations.
- Scraper pressure close-loop feedback control
- Built in precise digital pressure sensor control system, through the scraper pressure feedback system, it can accurately display original pressure value of scraper, intelligently adjust the depth of the blade pressing down ensure the pressure value is constant during the printing process and obtain the highest process control, achieve perfect printing of high density and fine spacing devices.
- Detection function of solder paste margin of steel mesh
- Real time detection of solder paste margin (thickness) on steel mesh, intelligent prompt tin adding
- Detection function of steel mesh plugging
- By compensating the light source above the steel mesh, CCD is used to check the mesh in real time, so as to quickly detect and judge whether the mesh is blocked after cleaning, and carry out automatic cleaning, which is a supplement to the 2D detection of PCB.
- Magnetic scraper
- The magnetic adsorption blade, replace the screw positioning, convenient and quick.
- Temperature and humidity control function
- Automatic adjustment and supervision of temperature and humidity within the printing press, to ensure the stable physical characteristics of printing materials.
- Technical parameters:
| PCB parameter | |
| Maximum board size (X x Y) | 450mm x 350mm |
| Minimum board size (X x Y) | 50mm x 50mm |
| PCB thickness | 0.4mm~6mm |
| Warpage | ≤ 1% Diagonal |
| Maximum board weight | 3Kg |
| Board margin gap | Configuration to 3mm |
| Maximum bottom gap | 20mm |
| Transfer speed | 1500mm/s (Max) |
| Transfer height from the ground | 900±40mm |
| Transfer orbit direction | L-R, R-L, L-L, R-R |
| Transfer mode | One stage orbit |
| PCB damping method | Programmable elastic side clamp + Automatic
adjustment plate thickness + Mdge locking of base plate pressing ( Option: 1. Bottom integral cavity type vacuum; 2. Bottom multi-point local vacuum) |
| Support method | Magnetic thimble + Equal high block
(Optional: 1.Vacuum suction cavity; 2.special workpiece fixture) |
| Printing parameters | |
| Printing head | Floating intelligent printing head (two independent direct connect motors) |
| Template frame size | 470mm x 370mm~737mm x 737mm |
| Maximum printing area (X x Y) | 450mm x 350mm |
| Scraper type | Steel scraper/Glue scraper (Angel 45º/50º/60º matching the printing process) |
| Scraper length | 300mm (Option with length of 200mm-500mm) |
| Scraper height | 65±1mm |
| Scraper thickness | 0.25mm Diamond-like carbon coating |
| Printing mode | Single or double scraper printing |
| Demoulding length | 0.02mm – 12mm |
| Printing speed | 0 ~ 200mm/s |
| Printing pressure | 0.5kg – 10kg |
| Printing stroke | ±200mm (From the center) |
| Cleaning parameters | |
| Cleaning mode | 1. Drip cleaning system; 2.Dry, wet and vacuum modes |
| Length of cleaning and wiping plate | 380mm (optional with 300mm, 450mm, 500mm) |
| Image parameters | |
| Field of view | 8mm x 6mm |
| Platform adjustment range | X: ±5.0mm, Y:±7.0, ϴ±2.0º |
| Benchmark point type | Standard shape benchmark point (SMEMMA standard), solder pad/openings |
| Camera system | Independent camera, upwards/downwards imaging vision system, geometric matching location |
| Performance parameters | |
| Repeat position accuracy | ±10.0µm @6σ, Cpk ≥2.0 |
| Repetition accuracy | ±20.0µm @6σ, Cpk ≥2.0 |
| Cycle time | < 7s (Exclude printing and cleaning) |
| Product changeover | <5min |
| Equipment | |
| Power requirements | AC220V±10%, 50/60HZ, 15A |
| Compressed air requirements | 4~6kg/cm² |
| Operating system | Win 7 |
| External dimension | 1152mm(L) x 1415(W) x 1540mm(H)
(Without light, monitor and keyboard) |
| Machine weight | Appro.1000Kg |
- Options Configurations
- Vacuum suction plate function
- It can automatically clamp PCB of various sizes and thicknesses to effectively overcome the deformation of the board, Make sure that the tin is evenly printed.
- Support MES system seamless docking
- It can scan the one-dimensional code or two-dimensional code on the customer PCB and record the relevant information, which can be shared with the customer MES system. MES system uses two-dimensional code, one-dimensional code, mobile IOT and other technologies to conduct scientific management on the warehouse material preparation and prevention, incoming material picking management, material loading and error prevention, production scheduling, quality traceability, Kanban contr etc. in the SMT production process. By optimizing the process, we can improve the production efficiency, product quality, shorten the production cycle, reduce the manufacturing cost, prevent mistakes and stupefaction in an all-round way, realize comprehensive and scientific traceability management, help enterprises respond to market changes quickly, and improve their core competitiveness.
- SPI close loop
- It is connected with SPI to form a closed-loop system. When the feedback information of SPI printing is received, the machine will automatically adjust according to the SPI feedback offset. The XY direction offset can be automatically adjusted in 3pcs, and the steel mesh can be cleaned to improve the printing quality and production efficiency, forming a complete printing feedback system.
PRODUCT SIZE
appearance dimension drawing
*In this manual, the explanatory text, drawings and technical parameters change with the development of technology without notice.*
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